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Kubota Western Distribution Center

Summarize the project's program, features and achievements?

Kubota Tractor's 631,465 square-foot Western Distribution Center in Elk Grove, California, stands as the largest single-story building in the city, signifying a substantial economic milestone and creating a distinctive employment environment. This state-of-the-art facility serves dealers across 11 western states and integrates various functions essential to Kubota's operations, such as regional management, finance, parts, service, assembly, and a dedicated training center. A key feature of the center is "Kubota University," a hands-on training program designed to impart essential skills for the operation and maintenance of Kubota tractors and equipment.

Originally, Kubota considered Northern Nevada for the warehouse/distribution center. However, Elk Grove's proactive support redirected the focus to this rapidly developing city. The 39-acre site was strategically chosen for its excellent connectivity to major highways (Hwy 99, I-5, and I-80) and its proximity to Sacramento International Airport and the Port of Oakland. The building's highly visible location necessitated an enhanced design, incorporating strategic fenestrations, vibrant paint schemes, and prominent articulations to break up the large spans of tilt-up concrete walls visually.

Construction faced significant challenges, including pandemic-era procurement issues and severe weather conditions from two years of atmospheric rivers, causing delays. Additionally, there were complications related to land annexation. Despite these hurdles, the City of Elk Grove and other agencies provided strong support, facilitating the project's progress. Construction commenced in the fall of 2021 and was completed by the end of 2023.

The facility is designed with future growth in mind, capable of expanding up to one million square feet in subsequent phases. Alston Construction, in collaboration with RMW architecture & interiors, ensured that the rear wall could be modified with knock-out portions to allow for the functional movement of personnel and equipment post-expansion.

Developer Gerry Kamilos highlighted the project's significance, stating, “This project opens a new chapter for Elk Grove to develop large, Class A logistics centers, and brings a unique employment environment by a respected international brand to our area – one that chose to stay rather than leave." This sentiment underscores the project's broader impact, enhancing the local economy and employment landscape while positioning Elk Grove as a key hub for logistics and distribution.

In summary, the Kubota Western Distribution Center is a landmark project for Elk Grove, California, embodying strategic planning, innovative design, and resilience in the face of challenges. It not only boosts the regional economy by creating jobs and attracting business but also reinforces Elk Grove's capacity to support large-scale industrial projects. This facility's completion marks a pivotal moment for the city, promising ongoing growth and development in the logistics sector.

What obstacles were overcome related to the schedule, budget, program, specification, site, etc. on this project?

The construction of Kubota Tractor's Western Distribution Center in Elk Grove, California, faced several significant obstacles, especially related to the schedule, site conditions, and weather. One primary challenge was the excessive rainfall during the fall of 2021, which exceeded 20 inches and saturated the soil, making it unsuitable for construction. To address this, Kubota approved the use of lime treatment to dry the soil, allowing earthwork and the construction of the build pad to proceed.

Rain-related delays were substantial, accounting for 206 out of the total 419 delay days. Additionally, there were delays associated with site utilities and the lime treatment process itself. Despite these challenges, the project team remained resilient, working through adverse conditions to ensure progress continued. Pandemic-era procurement challenges further complicated the construction schedule and budget. The construction team had to navigate supply chain disruptions and material shortages, requiring meticulous planning and flexibility to mitigate impacts on the project timeline and costs. The site selection and preparation involved overcoming bureaucratic hurdles, including delays related to land annexation. The City of Elk Grove and other agencies provided crucial cooperation and support, which helped address these procedural delays effectively.

Overall, the project overcame significant obstacles related to weather, site conditions, procurement issues, and bureaucratic delays through strategic interventions like lime treatment, collaborative efforts, and adaptive project management. These efforts ultimately led to the successful completion of the distribution center.

Please communicate any engineering complexities or unique features of the panel design for this project?

Given the Kubota Tractor's Western Distribution Center's prominent location, a sophisticated design was imperative. The use of strategic fenestrations, vibrant paint schemes, and prominent articulations was crucial to break up the vast spans of tilt-up concrete walls visually.

One standout feature is the incorporation of spandrel glass, which adds both aesthetic appeal and functional benefits. Spandrel glass panels are often used to conceal structural elements while allowing light to pass through, contributing to the overall visual harmony of the building. Additionally, the use of accent and wing panels at the front further enhances the architectural character of the facility, creating a visually striking façade.

What is the potential for this project's impact on the community and/or environment?

Kubota Tractor's Western Distribution Center in Elk Grove significantly impacts the community and environment. Employing around 100 people, with projections for up to 125, the center boosts local employment. Kubota's employee-centric design ensures comfort, safety, and spaces designed to enhance workplace satisfaction and retention.

Strategically located near major highways and transportation hubs, such as Sacramento International Airport and the Port of Oakland, the center supports efficient logistics and positions Elk Grove as a key regional commerce player. This major corporation's presence in Elk Grove could attract additional businesses to the area, stimulating the local economy further. The facility addresses growing demand by enhancing support for Kubota's dealer network, improving sales, service, and support for communities and customers across the Western states. This operational efficiency ensures more products can move through Elk Grove, benefiting local and regional markets.

Overall, the project enhances the local economy, provides quality employment opportunities, and significantly benefits the community.

 
Main banner image for Kubota Western Distribution Center

Project Location

Elk Grove, CA 95624
United States

Project Images

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Project Team (TCA Members)

General Contractor:
 
Concrete Contractor:
 
Architect:
RMW architecture & interiors
Engineer:
Leviat
Miyamoto International, Inc.
Suppliers:
Leviat
Photographer(s):
Johnny McLendon Photography

Project Specifics

Project Category:
Distribution
Building Types:
Distribution Center
Finishes:
Concrete (Polished)
Paint (Textured)
Features:
Formliner
Reveals
Shadow Panels
Insulation:
Post Applied (Interior)
Environmental:
Number of Floors:
1
Number of Panels:
148 panels
Total Floor Area:
631,465 sq ft (58,663 sq m)
Project Footprint:
631,465 sq ft (58,663 sq m)
Tallest Panel:
46 ft 4 in (14.12 m)
Widest Panel:
32 ft 2 in (9.80 m)
Largest Panel:
1,320 sq ft (122.6 sq m)
Heaviest Panel:
162,000 lbs (73,482 kg)