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Mercury

Summarize the project's program, features and achievements?

Project Mercury featured the construction of 248 tilt-up concrete panels, with the largest panel measuring 48’ x 31’ x 10” and requiring 46 cubic yards (CY) of concrete. The tallest panel reached 50’-10.25”, and the widest measured 31’. In total, 235,405 square feet of panels were placed and finished using 7,808 CY of concrete, while the slab totaled 1.2 million square feet, requiring 29,099 CY poured across 28 slab sections.

Mercury is set to be a transformative addition to the town of Garland, Utah, bringing hundreds of jobs and a significant boost in local revenue. Beyond its economic contribution, the project stands as a symbol of resilience, craftsmanship, and the ability to deliver excellence under extreme conditions.

What obstacles were overcome related to the schedule, budget, program, specification, site, etc. on this project?

Construction Challenges & Solution Constructed in northern Utah during winter, Mercury’s timeline required extensive adaptation to harsh weather. All slab pours occurred during sub-freezing temperatures, accomplished by utilizing:

  • Ground heaters
  • Concrete additives
  • Thermal blankets

Of the 248 panels, all but 80 were poured under the same winter conditions. Logistics were also a major factor: the site was located in the heart of a town, surrounded by multiple schools and accessible only via two-lane roads. Coordinating deliveries and maintaining schedule integrity under these constraints was a challenge. Working closely with the city, the general contractor successfully executed 1,200 CY pours starting as early as 2:00 AM, ensuring minimal disruption to the community.

Please communicate any engineering complexities or unique features of the panel design for this project?

Mercury was not only a structural achievement but also an aesthetic one. Panels included:

  • Extensive reveals and complex detailing
  • Six distinct colors of textured architectural paint
  • Custom formliner patterns for visual variation and design appeal
 

Project Location

Garland, UT 84312
United States

Project Images

TILT-UP TODAY MAGAZINE / PROJECTS IN THE NEWS

Project Team (TCA Members)

Developer/Owner:
 
General Contractor:
ARCO Design/Build Inc.
Concrete Contractor:
Frontline Concrete, Inc.
Architect:
 
Engineer:
Dunn Associates
Suppliers:
 
Photographer(s):

Project Specifics

Project Category:
Production/Manufacturing
Building Types:
Manufacturing Plant
Finishes:
Concrete (Polished)
Concrete (Raw/Sealed)
Paint (Flat)
Paint (Textured)
Features:
Cantilevered Panels
Embedded Items
Formliner
Reveals
Stacked Panels
Insulation:
Post Applied (Interior)
Environmental:
LEED Certified - Gold
Number of Floors:
1
Number of Panels:
248 panels
Total Floor Area:
1,200,000 sq ft (111,480 sq m)
Project Footprint:
1,200,000 sq ft (111,480 sq m)