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Muscatatuck Urban Training Complex (MUTC) Subterranean Trainer

Originally conceived as a pre-cast pipe tunnel system, the site contractor asked if a tunnel system could be constructed by the Tilt-Up method to achieve the earthen look and feel the U.S. Army wanted.

The panels were cast with a natural looking earthen surface, using the actual earth itself as a casting bed. As a result, when placed, the finished surface was already done. The floor made of earthen backfill was placed before the roof panels were installed; none of this would have been possible using precast pipe.

Headroom is consistent from wall to wall, although it varies in height depending on the section of the tunnel system. The structure consists of a maze of 1,111 lineal feet of tunnels with cross section areas of 6 feet by 6 feet, 4.5 feet by 4.5 feet and 3 feet by 3 feet. It also includes two "command" rooms." There are two main entrances that are exposed facing wooded areas and four access hatches, as well as lighting and a ventilation system. The structure is backfilled and covered 2 feet to 4 feet below the finished grade.

There is now a mock village above the tunnel system serving the dual purpose of hiding the tunnel's ventilation system vents and offering another training environment.

 
Main banner image for Muscatatuck Urban Training Complex (MUTC) Subterranean Trainer

Project Location

Butlerville, IN 47223
United States

TILT-UP ACHIEVEMENT AWARD

The Tilt-Up Achievement Awards were established to honor projects that use site-cast tilt-up concrete to introduce new building types, advance industry technology and provide unique solutions to building programs. Winning entries illustrate the variety, beauty, and flexibility of tilt-up construction.

ACHIEVEMENT

2011

The world’s greatest tilt-up structures are featured by the TCA as Tilt-Up Achievement Award Winners. Learn more >

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Project Team (TCA Members)

General Contractor:
 
Concrete Contractor:
AML, Inc.
Architect:
 
Engineer:
Dayton Superior Corporation
Suppliers:
Dayton Superior Corporation
Photographer(s):

Project Specifics

Project Category:
Government
Building Types:
Training Facility
Finishes:
Concrete (Exposed Aggregate)
Concrete (Raw/Sealed)
Features:
Angled Panels (Elevation-Edge/Shape)
Insulation:
Uninsulated
Environmental:
Number of Floors:
1
Number of Panels:
205 panels
Total Floor Area:
59,617 sq ft (5,538 sq m)
Project Footprint:
100,758 sq ft (9,360 sq m)
Tallest Panel:
6 ft 6 in (1.98 m)
Widest Panel:
24 ft 3 in (7.41 m)
Largest Panel:
175 sq ft (16.3 sq m)
Heaviest Panel:
15,000 lbs (6,804 kg)
Longest Spandrel:
13 ft 2 in (4.03 m)