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Project Channel

Summarize the project's program, features and achievements?

Project Channel is a massive 1,392,587 square foot building, including a 401,278 square foot mezzanine, six outbuildings, and various site improvements. This space is intended for use by a large national retailer, primarily for storage, warehousing, distribution of goods, and administrative office space. Notably, the building reaches a height of 50 feet at the top of the parapets, with a clear height of 40 feet in the warehouse area and 20 feet in the mezzanine area. From the finished mezzanine level to the bottom of the deck, it offers an unheard 17 feet of clear space. The site development spans approximately 145 acres.

What sets this project apart is the remarkable speed of construction, especially considering its substantial footprint. Despite facing almost the entire month of November as rain delay days, the project was completed swiftly and safely. This efficiency speaks to the efficiency of the construction and trade partner teams, as well as the utilization of innovative construction methods and materials. Overall, the project represents a significant achievement in modern construction, showcasing the capability to deliver large-scale, complex structures efficiently and effectively. Its completion provides the client with a modern, spacious facility that meets its storage, distribution, and administrative needs.

What obstacles were overcome related to the schedule, budget, program, specification, site, etc. on this project?

The design and construction team encountered several challenges during the project, which required innovative solutions and strong teamwork to overcome. One major challenge was the speed of construction, exacerbated by a large number of rain delay days and the client's need for 17 feet of clearance for their racking, significantly higher than the average. Additionally, the region of Houston where the project was located was underdeveloped, requiring coordination with another developer to ensure roads, utilities, and other infrastructure were easily accessible for the project.

Another unforeseen challenge was the discovery of over 150,000 cubic yards of spoil dirt that needed to be moved offsite before building the pads. This added complexity and time to the project schedule, requiring careful planning and coordination to address. To accelerate the construction schedule and catch up after rain delays and other setbacks, the team held multiple planning meetings before concrete pours. They also collaborated closely with trade partners to sequence the building and mezzanine, allowing for some days with double the average amount of concrete poured. This resulted in record-breaking pours of 2300 cubic yards of concrete and 230 trucks on-site per day, demonstrating the team's commitment to meeting the project's demands.

Despite these challenges, the project was completed within the original schedule, thanks to the team's dedication and effective planning. The collaboration between the design and construction teams, as well as with trade partners, was crucial in overcoming these obstacles and delivering a successful project.

Please communicate any engineering complexities or unique features of the panel design for this project?

The project's design was meticulously crafted to fulfill its goals and satisfy end users. One of the key challenges was achieving the required 17 feet of clear height inside the building. To meet this challenge, the contracting team demonstrated innovation and creativity by integrating the sprinkler system within the beams instead of installing it on the outside. This decision not only saved space but also ensured that the design maintained its aesthetic appeal.

Another unique aspect of the design was the mezzanine, which was exceptionally large. This required the concrete pour sequencing to be perfect, as any errors could have jeopardized the structural integrity of the building. Despite this challenge, the contracting team rose to the occasion and executed the concrete pour flawlessly, setting a record for the amount of concrete poured within the given timeframe.

The contracting team's commitment to quality and craftsmanship was evident throughout the project. They exceeded expectations by delivering extraordinary results that not only met but surpassed the project's goals. Their attention to detail and innovative approach to problem-solving ensured that the design was not only functional but also visually stunning. Overall, the contracting team's ability to innovate, think creatively, and execute complex designs with precision and skill is a testament to their dedication to excellence. Their work not only satisfied the project's goals but also set a new standard for quality and craftsmanship in the construction industry.

 

Project Location

Houston, TX 77044
United States

Project Images

TILT-UP TODAY MAGAZINE / PROJECTS IN THE NEWS

Project Team (TCA Members)

Developer/Owner:
 
General Contractor:
 
Concrete Contractor:
TAS Commercial Concrete Construction
Architect:
Ware Malcomb
Engineer:
Ware Malcomb
Suppliers:
 
Photographer(s):
G. LYON PHOTOGRAPHY, INC

Project Specifics

Project Category:
Distribution
Building Types:
Warehouse
Finishes:
Paint (Textured)
Features:
Cantilevered Panels
Reveals
Stacked Panels
Insulation:
Uninsulated
Environmental:
Number of Floors:
1
Number of Panels:
254 panels
Total Floor Area:
1,392,587 sq ft (129,371 sq m)
Project Footprint:
1,392,587 sq ft (129,371 sq m)