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Dr. Ma's Laboratories

Summarize the project's program, features and achievements?

This project represents an exceptional achievement in constructing a state-of-the-art facility that caters specifically to the needs of Dr. Ma's Laboratories, a leading Canadian-based certified GMP manufacturer of Natural Health Products (NHP). Dr. Ma's Laboratories has established itself as a prominent player in the industry, with over 26 years of experience in manufacturing traditional remedies and innovative natural health products. With a focus on botanical extracts, dietary supplements, vitamins, and minerals, they have garnered a reputation for their commitment to quality and advanced manufacturing solutions.

The build-to-suit project encompasses a remarkable single-user facility spanning an impressive 33,000 square feet. The design and construction of this facility reflect a meticulous understanding of Dr. Ma's Laboratories' operational requirements, providing them with an ideal environment to carry out their crucial work. Including a full office space, additional mezzanine area, and dedicated laboratory space demonstrates the thoughtful planning and attention to detail invested in this project.

The collaborative approach undertaken during the development of this project deserves commendation. The project team worked closely with Dr. Ma's Laboratories to understand their unique needs and goals, resulting in a facility that perfectly aligns with their vision. The effective coordination and seamless execution of this undertaking are a testament to the expertise and professionalism of all involved.

What obstacles were overcome related to the schedule, budget, program, specification, site, etc. on this project?

The Dr. Mas's Laboratories project overcame several significant obstacles related to the schedule, budget, program, specifications, and site constraints. Despite these challenges, the project team demonstrated remarkable resilience and successfully delivered an exceptional facility within the established parameters.

One of the primary obstacles faced was the constraint of a small site. Working within limited space posed logistical challenges for construction activities, material storage, and equipment movement. The team strategized and implemented meticulous planning and coordination to optimize the use of available space and ensure smooth project execution.

Another obstacle encountered during the project was the concrete strike. Concrete strikes can disrupt construction schedules and impact project timelines. However, the project team swiftly addressed this issue by promptly engaging concrete suppliers, adjusting construction sequencing, and implementing effective communication channels to mitigate delays and maintain project momentum. Additionally, the project faced a longer-than-typical lead time on materials, which posed challenges in maintaining the project schedule. However, the team proactively addressed this issue by establishing strong relationships with suppliers, closely monitoring material deliveries, and implementing alternative strategies to expedite the procurement process. Through effective communication and proactive management, the team successfully minimized the impact of extended lead times on project milestones.

Despite these obstacles, the project team demonstrated exceptional adaptability, resourcefulness, and effective problem-solving skills. They continuously monitored the project's progress, promptly addressed issues as they arose, and implemented innovative solutions to overcome challenges without compromising the project's overall quality or exceeding the allocated budget.

Please communicate any engineering complexities or unique features of the panel design for this project?

The building's proximity to the property line, at just 0.15 meters, with the neighboring building positioned at the 0 lot line, required precise engineering solutions to ensure structural integrity and compliance with building codes. One of the most significant challenges was managing the tight site constraints. The minimal distance between the new facility and the adjacent building demanded exceptional accuracy in panel placement and construction activities. This proximity required the use of specialized equipment and techniques to safely lift and position the panels without encroaching on neighboring properties or compromising safety standards.

The panel design itself incorporated advanced engineering solutions to address these site-specific challenges. Each panel was meticulously engineered to ensure optimal load distribution and structural stability. The use of reinforced concrete panels provided the necessary strength to support the building's weight and withstand potential environmental stresses, such as seismic activity and wind loads.

What is the potential for this project's impact on the community and/or environment?

The potential impact of this project extends beyond its immediate scope, positively influencing both the community and the environment, amplified by its strategic location within a new industrial hub.

Firstly, Dr. Ma's Laboratories strengthens the local economy and community. As a leading manufacturer of Natural Health Products, it creates jobs, attracts skilled professionals, and stimulates economic growth. The facility's reputation as an innovative industry player adds prestige, drawing further investments and partnerships to the community.

Secondly, the focus on natural health products meets the growing demand for sustainable and eco-friendly solutions. Dr. Ma's Laboratories' commitment to quality and advanced manufacturing techniques highlights its dedication to responsible and ethical practices. By promoting healthier lifestyles through its products, the facility enhances the community's health outcomes and overall quality of life.

Lastly, the location within a new industrial hub fosters collaboration, knowledge exchange, and industry advancement. Proximity to related businesses and organizations encourages synergy, innovation, and best practice sharing. This collaborative environment can lead to advancements in research and development, technology adoption, and sustainable manufacturing practices, benefiting the community, the broader industry, and the environment.

In conclusion, the project's potential impact is significant. Through job creation, economic growth, promotion of natural health products, and fostering a collaborative and innovative environment, the facility's strategic location amplifies its contributions, setting the stage for long-term positive effects on the community, industry, and environment.

Main banner image for Dr. Ma's Laboratories

Project Location

Surrey, BC V3S 0L5

Project Images


Project Team (TCA Members)

General Contractor:
Concrete Contractor:
Andrew Fyfe

Project Specifics

Project Category:
Building Types:
Manufacturing Plant
Paint (Flat)
Embedded Items
Sandwich Panel (Composite)
Number of Floors:
Number of Panels:
54 panels
Total Floor Area:
28,684 sq ft (2,665 sq m)
Project Footprint:
43,886 sq ft (4,077 sq m)
Tallest Panel:
39 ft 1 in (11.91 m)
Widest Panel:
23 ft 11 in (7.29 m)
Largest Panel:
855 sq ft (79.4 sq m)
Heaviest Panel:
106,029 lbs (48,094 kg)
Longest Spandrel:
9 ft 9 in (2.97 m)